Motionwell designs and builds pharmaceutical packaging machinery with GMP-grade stainless steel construction (SUS304/316), precision volumetric and gravimetric dosing, and integrated inspection at every critical point. Our delivered systems include triple-head simultaneous filling machines running at 20-60 units per minute, automated vial capping and uncapping stations (P23005), and dispensing units with cartridge and pump assemblies (P25026).
We build for what matters in pharmaceutical packaging: fill accuracy within ±1%, clean material paths with no dead zones, and batch reporting that supports your compliance documentation.
- Triple-head simultaneous filling with volumetric and gravimetric dosing (±1% accuracy, 20-60 pcs/min) for oral liquids, eye drops, and reagent vials
- Automated vial capping and uncapping stations (P23005) with torque control and cap presence verification
- Serialization and coding with TIJ/laser printing, OCR/OCV verification, and red strobe inspection for track-and-trace compliance
- Continuous dual-tray feed design for non-stop filling operation with automatic tray changeover
- GMP-aligned SUS304/316 stainless steel construction with aseptic filling capability and no-dead-zone fluid paths
- Verification at every stage: fill level, seal integrity, label accuracy, and code readability
- Maintenance-friendly design with tool-free access panels, clean-in-place support, and safe changeover procedures
- Clear fault diagnosis with HMI alarm codes, fast recovery sequences, and batch reporting (counts, rejects, reason codes)
- Servo-driven dispensing with level sensors, recipe-based parameter control, and automatic tare correction
- Conveyor indexing with heat seal, crimp seal, and ultrasonic seal integration
- Vision systems for print and label verification with programmable reject gates and pneumatic segregation
- PLC recipe management, alarm handling, event logging, and 21 CFR Part 11 batch record support
Featured: Triple-Head Precision Filling & Sealing Machine
Motionwell designed and built a precision filling and sealing machine for pharmaceutical oral liquids with triple-head simultaneous dosing. The machine features SUS316L stainless steel contact surfaces, continuous dual-tray feed for non-stop operation, and integrated heat sealing with reject sorting.
- Output: 20-60 units/min with triple-head simultaneous fill
- Accuracy: ±1% volumetric and gravimetric dosing
- Construction: SUS304/316L frame and contact surfaces, GMP-grade finish
- Features: Recipe-based HMI, batch reporting, automatic reject segregation
Filling Machine Construction Standards
Motionwell’s filling machines are built with SUS304/316 stainless steel frames and electro-polished product-contact surfaces (Ra <= 0.8um) to meet pharmaceutical hygiene requirements. Electrical enclosures are rated IP65 for washdown compatibility, allowing operators to clean the machine exterior without disassembly.
The filling system covers a range of 0.1-50 mL per head, configurable for different liquid viscosities and container formats. Triple-head parallel filling achieves 20-60 units/min throughput depending on fill volume and product characteristics. Each filling nozzle uses a vacuum suck-back mechanism that prevents dripping between fill cycles – a critical requirement for clean operation with expensive pharmaceutical liquids. The overall machine platform is designed to operate within ISO Class 7/8 cleanroom environments.
Sealing and Inspection Integration
Downstream of filling, Motionwell integrates sealing and inspection as a continuous inline process. Sealing options include heat seal for foil lidding, crimp seal for vial closures, and rotary cap tightening with programmable torque control. The sealing module is mechanically integrated with the filling station, eliminating manual transfer between stages.
Inline vision inspection runs immediately after sealing. Cameras verify fill level against programmed thresholds, inspect seal integrity for wrinkles or incomplete bonds, and trigger pneumatic reject gates to segregate NG units automatically. The continuous tray feed system holds 500-1000 pieces per tray, supporting extended production runs without operator intervention for tray loading. The complete filling-sealing-inspection machine fits within an approximate footprint of 3m x 1m x 2m (L x W x H).