Motionwell has built automation systems for global medical device manufacturers. Our delivered systems range from 12-station rotary indexing assembly machines and high-precision vision inspection cells to precision filling and sealing lines for blood collection tubes and reagent vials.
We design for the realities of medical device production: process repeatability at every station, traceability that satisfies audit requirements, and machines that floor operators can run and maintain without specialized programming knowledge.
- 12-station rotary indexing assembly for medical device components with servo transfer, pneumatic press-fit, and inline vision inspection at 15 sec/cycle
- High-precision vision inspection cells (P22068/P23003) with Keyence IV3 cameras, OK/NG auto-sorting, and contour recognition under controlled ring lighting
- Precision filling and sealing for syringes, blood collection tubes, and reagent vials with volumetric/gravimetric dosing accuracy of ±1%
- Vibratory bowl feeder modification and upgrade (P25026) with starwheel indexing and tray feeding for high-mix device components
- Process repeatability with quality gates at every critical assembly step and automatic NG rejection
- ISO Class 7/8 cleanroom compatibility with appropriate material selection, surface finish, and airflow management
- GMP/FDA compliance readiness with IQ/OQ/PQ validation documentation support
- Operator ergonomics with poka-yoke mistake-proofing and clear HMI status displays
- Epson SCARA high-speed pick and place with vacuum EOAT for delicate component sorting
- Vibratory bowl feeders and starwheel indexing mechanisms for vial, syringe, and tube handling
- Keyence and Cognex machine vision inspection with ring lighting, rotation platforms, and programmable inspection recipes
- Siemens/OMRON PLC with HMI, 21 CFR Part 11 traceability patterns, and device history record logging
Featured: Medical Device Assembly & Inspection
Motionwell has delivered multiple automation systems for leading medical device manufacturers. Our scope includes rotary indexing assembly machines, vision inspection cells with Keyence IV3 camera systems, and vibratory feeder upgrades (Project P25026) for customer Singapore facilities.
- Client: Global medical device manufacturer
- Scope: Assembly, vision inspection, feeder systems
- Key specs: 12-station rotary indexing, ±1% fill accuracy, 21 CFR Part 11 traceability
- Standards: ISO Class 7/8 cleanroom compatible, GMP/FDA ready
Assembly Machine Precision Specifications
Motionwell’s medical device assembly machines are built to pharmaceutical-grade standards:
- Stainless steel construction: SUS304/316 with electro-polished surfaces (Ra <= 0.8um)
- Servo-driven indexing with positioning repeatability of +/-0.05mm
- Vibratory bowl feeders with starwheel indexing for consistent component orientation
- Pneumatic press-fit stations with force monitoring and closed-loop feedback
- All jig and fixture materials: nylon/POM (Polyoxymethylene) for insulation and wear resistance in cleanroom environments
Vision Inspection Technical Details
Machine vision systems for medical device inspection use:
- Industrial cameras (2MP-25MP resolution) with dome lighting for uniform, shadow-free illumination
- Real-time deviation compensation: vision identifies product position and angle, calculates offset, and sends compensation data to robot or servo system
- Keyence IV3 smart sensors for high-speed inline inspection (trigger time under 20ms)
- Programmable multi-recipe inspection supporting product family changeover via HMI
- Complete data traceability: inspection images, measurement values, and pass/fail results linked to device serial numbers
Documentation and Validation
Every medical device automation project includes:
- IQ/OQ/PQ validation protocol support
- GR&R (Gauge Repeatability and Reproducibility) capability studies
- Complete mechanical drawings, electrical schematics, PLC program documentation
- Operator manuals with step-by-step procedures for setup, operation, and troubleshooting
- Maintenance schedules with spare parts lists
- 21 CFR Part 11 compliant data handling: audit trails, access controls, electronic signatures