When production slows down, the root cause is often hiding in material flow — parts waiting in the wrong place, operators searching for stock, or bottlenecks between storage and production stations. We build warehouse automation that eliminates these gaps.
Our delivered systems include ASRS with FANUC palletizing robots for medical consumables, RFID-guided AGV pallet transfer with automatic charging, and dual Z-axis gantry systems servicing 10+ CNC machines in parallel. We are the authorized SIASUN AGV distributor for Southeast Asia since 2017 and a MiR AMR integration partner.
- ASRS with stacker cranes and FANUC palletizing robots for medical consumables (6-10 cartons/min palletizing rate)
- AGV pallet transfer with RFID floor navigation, chain conveyor transfer modules, and automatic charging stations
- Linear gantry robots (5-1000kg payload, up to 50m stroke) with dual Z-axis for parallel CNC machine tending across 10+ stations
- Column palletizing robots (4-axis, 100-200kg payload) on heavy-duty linear tracks with rack and pinion drive
- Throughput and cycle time matching between storage, transport, and production to eliminate buffer waste
- Inventory visibility at the point of use with WMS integration, barcode/RFID verification, and replenishment triggers
- Layout optimization for real walking paths, forklift routes, and safety zones in mixed traffic environments
- Scalability: adding vehicles, stations, or storage capacity without redesigning the entire system
- SIASUN AGV systems (authorized Southeast Asia distributor since 2017) and MiR AMR integration
- FANUC / ABB / KUKA / YASKAWA palletizing robot programming, integration, and EOAT design
- Gantry systems: small 3-axis (5-20kg) to large dual-beam configurations (200-1000kg) with servo or VFD drive
- WMS data exchange, barcode/RFID verification, bin location management, and replenishment trigger logic
Featured: Column Palletizing Robot with Heavy-Duty Linear Track
Motionwell designed and built a 4-axis column palletizing robot system with heavy-duty linear tracks for high-payload warehouse palletizing. The system handles 100-200kg payloads with rack and pinion drive accuracy, and serves multiple palletizing stations via the extended linear track travel.
- Robot: 4-axis column palletizing robot, 100-200kg payload
- Track: Heavy-duty linear track with rack and pinion drive, extended stroke
- Rate: 6-10 cartons/min palletizing speed
- Integration: FANUC robot programming, WMS barcode verification, multi-station serving
Dual Rail Truss Manipulator for High-Speed Material Transfer
Motionwell designs and builds dual rail truss manipulators for high-speed, heavy-load material transfer between conveyor stations. These manipulators use rack and pinion mechanisms driven through a common pivot shaft, with V-shape roller guides for dusty and harsh environments.
A recent truss manipulator installation features 4 picking units with pneumatic grippers, 300mm Z-axis stroke, Y-axis travel of 12 meters, maximum speed of 2 m/s, and positioning repeatability of ±0.1mm. The system picks workpieces one by one from motorized roller conveyors. When workpiece quantity runs low, a scissor lifter underneath raises the motorized roller conveyor to present the next batch for pick-up.
This type of manipulator is designed for applications where articulated robots cannot reach the required travel distance or payload, and where gantry overhead access is preferred over floor-mounted robots.
AGV Fleet Navigation and Charging
Motionwell’s AGV fleet deployments use RFID-based floor navigation for deterministic path following. AGVs are equipped with chain conveyor modules on top for automated pallet loading and unloading from stationary chain conveyors. The fleet management software coordinates vehicle routing, pallet assignment, and wrapping station scheduling. When battery levels drop below threshold, AGVs automatically navigate to charging stations for contact-based charging, ensuring uninterrupted 24/7 operation.
Wafer Transfer Systems
For semiconductor and electronics logistics, Motionwell builds wafer transfer machines for cleanroom-compatible material transport between process stations. These systems use precision servo mechanisms and ESD-safe handling to protect sensitive semiconductor substrates during inter-station transfer.