When production slows down, the root cause is often hiding in material flow — parts waiting in the wrong place, operators searching for stock, or bottlenecks between storage and production stations. We build warehouse automation that eliminates these gaps.
Our delivered systems include FANUC palletizing robots integrated with ASRS storage for medical consumables, RFID-guided AGV pallet transfer with automatic charging, and dual Z-axis gantry systems servicing 10+ CNC machines in parallel, the approach set out on our machine tending automation page. We have been the authorized SIASUN AGV distributor for Southeast Asia since 2017, and we integrate MiR and Youibot AMRs where a fixed route is the wrong answer. If you are still weighing the two, our AMR vs AGV comparison guide sets out where each one earns its keep.
What Warehouse Automation Has Motionwell Delivered in Singapore?
Motionwell Automation builds AGV, AMR and ASRS warehouse automation in Singapore, and has been the authorized SIASUN AGV distributor for Southeast Asia since 2017. The storage side is set out on our ASRS and automated storage page and the mobile side on AMR and AGV integration. Delivered work includes FANUC palletizing robots integrated with ASRS stacker-crane storage for medical consumables at 6-10 cartons per minute, a 4-axis column palletizing system carrying 100-200kg payloads on a heavy-duty rack-and-pinion linear track, RFID-guided AGV pallet transfer with automatic charging stations, and dual Z-axis gantry robots servicing more than 10 CNC machines in parallel. Where routes change often enough that re-laying floor tags becomes the bottleneck, we integrate MiR and Youibot AMRs instead. Moving material is rarely the whole project, so our capability pages set out what we take on either side of it, including palletizing and the safety work for a floor shared with people and forklifts.
- FANUC palletizing robots integrated with ASRS stacker-crane storage for medical consumables (6-10 cartons/min palletizing rate)
- AGV pallet transfer with RFID floor navigation, chain conveyor transfer modules, and automatic charging stations
- Linear gantry robots (5-1000kg payload, up to 50m stroke) with dual Z-axis for parallel CNC machine tending across 10+ stations
- Column palletizing robots (4-axis, 100-200kg payload) on heavy-duty linear tracks with rack and pinion drive
- Throughput and cycle time matching between storage, transport, and production to eliminate buffer waste
- Inventory visibility at the point of use with WMS integration, barcode/RFID verification, and replenishment triggers
- Layout optimization for real walking paths, forklift routes, and safety zones and scanner coverage in mixed traffic environments
- Scalability: adding vehicles, stations, or storage capacity without redesigning the entire system
- Payback arithmetic before commitment — the inputs are set out in our warehouse automation ROI guide
- SIASUN AGV systems (authorized Southeast Asia distributor since 2017) and Youibot AMR integration
- Palletizing robot programming, robot integration and EOAT design across FANUC, ABB, KUKA, Yaskawa, Yamaha and JAKA platforms
- Gantry systems: small 3-axis (5-20kg) to large dual-beam configurations (200-1000kg) with servo or VFD drive
- WMS data exchange, barcode/RFID verification, bin location management, and replenishment trigger logic
Featured: Column Palletizing Robot with Heavy-Duty Linear Track
Motionwell designed and built a 4-axis column palletizing robot system with heavy-duty linear tracks for high-payload warehouse palletizing. The system handles 100-200kg payloads with rack and pinion drive accuracy, and serves multiple palletizing stations via the extended linear track travel.
- Robot: 4-axis column palletizing robot, 100-200kg payload
- Track: Heavy-duty linear track with rack and pinion drive, extended stroke
- Rate: 6-10 cartons/min palletizing speed
- Integration: Robot programming, WMS barcode verification, multi-station serving
Full build detail is in the palletizing robot case study.
When Is a Truss Manipulator Better Than an Articulated Robot?
Motionwell designs and builds dual rail truss manipulators for high-speed, heavy-load material transfer between conveyor stations. These manipulators use rack and pinion mechanisms driven through a common pivot shaft, with V-shape roller guides for dusty and harsh environments.
A recent truss manipulator installation features 4 picking units with pneumatic grippers, 300mm Z-axis stroke, Y-axis travel of 12 meters, maximum speed of 2 m/s, and positioning repeatability of ±0.1mm. The system picks workpieces one by one from motorized roller conveyors. When workpiece quantity runs low, a scissor lifter underneath raises the motorized roller conveyor to present the next batch for pick-up.
This type of manipulator is designed for applications where articulated robots cannot reach the required travel distance or payload, and where gantry overhead access is preferred over floor-mounted robots.
How Do AGV Fleets Navigate and Recharge Themselves?
Motionwell’s AGV fleet deployments use RFID-based floor navigation for deterministic path following — the vehicle goes where the tags say, every time, which is what you want on a route that never changes. AGVs carry chain conveyor modules on top for automated pallet loading and unloading from stationary chain conveyors. Fleet management software coordinates vehicle routing, pallet assignment, and wrapping station scheduling. When battery level drops below threshold, a vehicle takes itself to a contact charging station and rejoins the fleet, so the schedule absorbs charging instead of stopping for it. Where routes change often enough that re-laying tags becomes the bottleneck, an AMR with SLAM navigation is the better tool; the AMR vs AGV guide covers that trade-off in detail.
What Handles Wafer Transfer Between Cleanroom Stations?
For semiconductor and electronics logistics, Motionwell builds wafer transfer machines for cleanroom-compatible material transport between process stations. These systems use precision servo mechanisms and ESD-safe handling to protect sensitive substrates during inter-station transfer. Particle generation is the design constraint that separates this from ordinary conveying — bearing selection, cable routing, and airflow direction all get decided against the cleanroom class the equipment has to live in.