Motionwell has built automation systems for medical device manufacturers including BD (Becton Dickinson), Baxter, and BIOTRONIK. Our delivered systems range from 12-station rotary indexing assembly machines and BD-standard vision inspection cells to precision filling and sealing lines for blood collection tubes and reagent vials.
We design for the realities of medical device production: process repeatability at every station, traceability that satisfies audit requirements, and machines that floor operators can run and maintain without specialized programming knowledge.
- 12-station rotary indexing assembly for BD medical device components with servo transfer, pneumatic press-fit, and inline vision inspection at 15 sec/cycle
- BD-standard vision inspection cells (P22068/P23003) with Keyence IV3 cameras, OK/NG auto-sorting, and contour recognition under controlled ring lighting
- Precision filling and sealing for syringes, blood collection tubes, and reagent vials with volumetric/gravimetric dosing accuracy of ±1%
- Vibratory bowl feeder modification and upgrade (P25026 for BD) with starwheel indexing and tray feeding for high-mix device components
- Process repeatability with quality gates at every critical assembly step and automatic NG rejection
- ISO Class 7/8 cleanroom compatibility with appropriate material selection, surface finish, and airflow management
- GMP/FDA compliance readiness with IQ/OQ/PQ validation documentation support
- Operator ergonomics with poka-yoke mistake-proofing and clear HMI status displays
- Epson SCARA high-speed pick and place with vacuum EOAT for delicate component sorting
- Vibratory bowl feeders and starwheel indexing mechanisms for vial, syringe, and tube handling
- Keyence and Cognex machine vision inspection with ring lighting, rotation platforms, and programmable inspection recipes
- Siemens/OMRON PLC with HMI, 21 CFR Part 11 traceability patterns, and device history record logging
Featured: BD Medical Device Assembly & Inspection
Motionwell has delivered multiple automation systems for BD (Becton Dickinson), one of the world's largest medical technology companies. Our scope includes rotary indexing assembly machines, vision inspection cells with Keyence IV3 camera systems, and vibratory feeder upgrades (Project P25026) for their Singapore manufacturing facility.
- Client: BD (Becton Dickinson)
- Scope: Assembly, vision inspection, feeder systems
- Key specs: 12-station rotary indexing, ±1% fill accuracy, 21 CFR Part 11 traceability
- Standards: ISO Class 7/8 cleanroom compatible, GMP/FDA ready