Industries We Serve
Motionwell designs and integrates custom automation systems for regulated, high-mix, and precision manufacturing environments — helping teams improve throughput, quality, and traceability from concept to commissioning.
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Select your industry to see typical applications, key considerations, and relevant capabilities.
Medical Devices
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Pharmaceutical & Packaging
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Electronics & Semiconductor
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Aerospace & Precision Engineering
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Laboratory & QA Automation
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Warehouse & Intralogistics
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Consumer Products
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Food & Beverage
ExploreMedical Devices
Motionwell has built automation systems for medical device manufacturers including BD (Becton Dickinson), Baxter, and BIOTRONIK. Our delivered systems range from 12-station rotary indexing assembly machines and BD-standard vision inspection cells (P22068/P23003) to precision filling and sealing lines for blood collection tubes and reagent vials. We design for process repeatability, audit-ready traceability, and machines that floor operators can run and maintain.
- 12-station rotary indexing assembly for BD medical device components with servo transfer and pneumatic press-fit at 15 sec/cycle
- BD-standard vision inspection cells (P22068/P23003) with Keyence IV3 cameras, OK/NG auto-sorting, and contour recognition
- Precision filling and sealing for syringes, blood collection tubes, and reagent vials (±1% accuracy)
- Vibratory feeder upgrade (P25026 for BD) with starwheel indexing and tray feeding for high-mix components
- Process repeatability and quality gates at critical assembly steps
- ISO Class 7/8 cleanroom compatibility — material selection, cleaning protocols, airflow management
- GMP/FDA compliance readiness with IQ/OQ/PQ validation support
- Operator ergonomics and poka-yoke mistake-proofing
- Epson SCARA high-speed pick & place and sorting
- Vibratory bowl feeders and starwheel indexing for vial/syringe handling
- Machine vision inspection with ring lighting and rotation platforms
- PLC/HMI integration with 21 CFR Part 11 traceability patterns
Pharmaceutical & Packaging
Motionwell designs and builds pharmaceutical packaging machinery with GMP-grade SUS304/316 stainless steel construction. Our delivered systems include triple-head simultaneous filling machines running at 20-60 units/min, automated vial capping and uncapping stations (P23005), and dispensing units with cartridge and pump assemblies (P25026). We build for fill accuracy within ±1%, clean material paths, and batch reporting that supports compliance documentation.
- Triple-head simultaneous filling with volumetric/gravimetric dosing (±1% accuracy, 20-60 pcs/min) for oral liquids and reagent vials
- Automated vial capping and uncapping stations (P23005) with torque control and cap presence verification
- Serialization and coding with TIJ/laser printing, OCR/OCV verification, and red strobe inspection
- Continuous dual-tray feed design for non-stop filling operation with automatic tray changeover
- Verification discipline — label/coding accuracy, print quality, and positioning tolerance
- GMP-aligned stainless steel construction (SUS304/316) with aseptic filling capability
- Maintenance access, cleaning approach, and safe changeover procedures
- Clear fault diagnosis and fast recovery to maintain uptime targets
- Conveyors, indexing mechanisms, and continuous dual-tray feed (no-stoppage design)
- Vision systems for print/label verification with programmable reject gates
- Servo-driven dispensing with level sensors and recipe-based parameter control
- PLC recipes, alarm handling, event logging, and batch record support
Electronics & Semiconductor
Motionwell has delivered five cleanroom ATE variants (P23018, P23046, P23049, P23050, P23063) with 4-6 FFU fan filter units for ISO Class 7/8 environments, and an ABB SCARA robotic panel assembly system (P23045) for ifm with vision-guided alignment achieving ±0.01mm repeat accuracy. Our electronics automation focuses on precision handling, inline verification, and SPC-ready data capture that drives yield improvement.
- ABB SCARA robotic assembly (P23045 for ifm) with vision-guided alignment achieving ±0.01mm repeat accuracy
- Cleanroom ATE series (P23018/P23046/P23049/P23050/P23063) with 4-6 FFU units, ISO Class 7/8
- Connector insertion/withdrawal force testing, cable bend fatigue testing, sensor functional testing
- Vision-guided labeling with real-time position compensation and quality verification
- Repeatability, micro-positioning, and alignment strategy for sub-millimeter tolerances
- ESD-aware handling and workstation design for sensitive components
- Inline verification at each station to prevent downstream escapes
- SPC-ready data capture for yield analysis and continuous improvement
- ABB/Epson SCARA and cobot integration with vacuum EOAT and electric screwdrivers
- High-resolution vision systems (2MP-25MP) with ring lighting and programmable inspection
- PLC-based control with Siemens HMI, pneumatic control, and real-time pressure/displacement monitoring
- Modular tooling and XYZ gantry modules for product variant flexibility
Aerospace & Precision Engineering
For high-reliability industries, the focus is consistent performance, validated measurement, and robust build quality. Motionwell has delivered 5-axis CNC shot peening machines for turbine blade surface treatment — a process that improves fatigue life by 30-50% through controlled compressive stress layers. We also participated in the Aerospace Open Innovation Challenge 2024 with SIMTech, developing force-controlled robotic grinding solutions for CFRP composite panels and nacelle paint removal. Our clients include SAESL (Rolls-Royce engine services) and Collins Aerospace.
- Turbine blade shot peening — 5-axis CNC (X/Y/Z/B/C) with G-code control, air curtain, and dust extraction
- CFRP composite panel automated grinding with force-controlled robot and 3D scanner guidance
- Nacelle surface paint removal using active force-control tools with spindle and color-vision cameras
- Precision linear tracks for robot 7th axis (rack & pinion, ±0.05mm accuracy, 2850mm stroke)
- Tight tolerance control and repeatability evidence for aerospace-grade quality
- Process validation — shot intensity (Almen strips), coverage verification, surface finish measurement
- Clear documentation, maintenance procedures, and calibration strategies
- Cobot-assisted loading with shaped racks accommodating blade geometry (20-30 blades per side)
- Multi-axis CNC motion control with OMRON HMI and Delta drive systems
- Force-controlled robotic grinding and polishing integration (SIMTech collaboration)
- High-precision mechanical design — linear tracks, gantry systems, and custom tooling
- Instrument integration, test automation, and structured reporting
Laboratory & QA Automation
Lab and QA environments benefit from automation that improves repeatability and frees teams from manual handling — while keeping data clean, structured, and easy to review. Motionwell's flagship project P23078 delivers a fully integrated QA lab with MiR AMR + Universal Robots cobot compound mobile robots, 70-position sample storage with PLC-native lightweight WMS, and multi-station Instron universal testing machine orchestration for automated tensile, compression, and flex testing with end-to-end traceability.
- AMR + Cobot compound mobile robot for autonomous sample transport and station loading
- Multi-station Instron integration — auto zero reset, speed setting, start trigger, and bidirectional PLC communication
- 70-position rack storage (7 rows x 10 columns) with PLC-native lightweight WMS scheduling
- Automatic test result naming, file upload to network storage, and complete audit trail
- Compound precision — AMR docking + cobot reach + vision compensation for reliable handoff
- Data integrity with explicit sample states, timestamps, and controlled file naming rules
- Safe collaborative operation with station safeguarding for mixed human/robot environments
- Recovery logic — verified retries, operator prompts, and safe-hold states to maintain traceability
- MiR AMR fleet management and mission dispatch via REST API
- Universal Robots cobot with custom EOAT, gripper I/O, and hand-eye vision calibration
- Siemens S7-1500 PLC orchestration with OPC-UA, Ethernet/IP, and PROFINET
- Instron / ZwickRoell / MTS instrument communication and test automation
Warehouse & Intralogistics
When production slows down, the hidden cause is often picking and material flow. Motionwell has delivered ASRS automated storage and retrieval systems with FANUC palletizing robots for BD (Becton Dickinson) medical products, RFID-guided AGV pallet transfer systems with automatic charging, and gantry robot systems servicing 10+ CNC machines with dual Z-axis parallel operation. We are the authorized SIASUN AGV distributor for Southeast Asia since 2017 and a MiR AMR integration partner.
- ASRS with stacker cranes and FANUC palletizing robots (carton palletizing 6-10 cartons/min)
- AGV pallet transfer with RFID floor navigation, chain conveyor modules, and auto-charging
- Linear gantry robots (5-1000kg payload, up to 50m stroke) for multi-machine CNC tending
- Column palletizing robots (4-axis, 100-200kg payload) with heavy-duty linear tracks
- Throughput and cycle time matching between storage, transport, and production stations
- Inventory visibility at the point of use with WMS integration touchpoints
- Layout optimization for real walking paths, forklift routes, and safety zones
- Scalability — adding vehicles, stations, or storage capacity without full redesign
- SIASUN AGV systems (authorized distributor) and MiR AMR integration
- FANUC / ABB / KUKA / YASKAWA palletizing robot programming and integration
- Gantry systems — small 3-axis (5-20kg) to large dual-beam (200-1000kg) configurations
- WMS data exchange, barcode/RFID verification, and replenishment trigger logic
Consumer Products
Consumer products often involve high SKU variety and frequent changeovers. We build flexible systems that keep output stable while enabling quick swaps and simple operations. Motionwell has delivered cobot-based unloading stations handling mixed SKUs (Coca-Cola, Milo, snacks, detergent) with electromagnet quick-change EOAT that automatically switches between gripper and vacuum modes, as well as SCARA-based panel assembly for home appliance manufacturers.
- Cobot unloading stations with auto-adjusting pitch for different package sizes and form factors
- Electromagnet quick-change EOAT — 5-magnet array with pneumatic gripper and vacuum suction modes
- End-of-line packaging automation — wrapping, vision-guided labeling, and palletizing
- SCARA robotic assembly for home appliance panels, wearables, and consumer electronics
- Changeover time and operator simplicity — recipe-driven mode switching via HMI
- SKU variant management with vision verification (color, label, pack content)
- Cost-effective automation that starts semi-auto and scales into full automation
- Robust handling for varied packaging materials (carton, plastic, shrink-wrap, bottles)
- Universal Robots cobot with custom EOAT design (gripper + vacuum + electromagnet)
- OPC-UA communication for line integration and production data exchange
- Vision-based variant verification and label inspection
- Modular fixture design for fast SKU changeover without mechanical rework
Food & Beverage
Food and beverage automation prioritizes hygiene, uptime, and packaging integrity. Motionwell brings proven capabilities in precision filling and sealing (stainless steel SUS304/316 construction), end-of-line wrapping and palletizing, and robotic handling designed for gentle product treatment. We are also exploring controlled-environment agriculture automation through our engagement with Greenphyto, a Singapore vertical farming technology company, bringing robotics and IoT sensing to modern food production environments.
- Precision filling and sealing — volumetric/gravimetric dosing, heat seal/crimp seal, continuous dual-tray feed
- End-of-line automation — wrapping, case packing, checkweigh, and palletizing robot integration
- Labeling and coding verification — print quality inspection, barcode/QR readability checks
- Gentle product handling — cobot pick & place with soft gripper and vacuum EOAT for fragile items
- Hygiene-first design — stainless steel construction, cleanable surfaces, washdown compatibility
- Stable operation with clear fault recovery and minimal downtime impact
- Packaging integrity verification at every stage (fill level, seal quality, label accuracy)
- Temperature and environment control awareness for perishable product lines
- SUS304/316 stainless steel machine frames and contact surfaces for food-grade compliance
- Conveyor and end-of-line integration with wrapping and palletizing systems
- PLC/HMI with clear alarms, OEE-ready event logging, and batch reporting
- IoT sensing and environmental monitoring for controlled agriculture environments
Not sure where your project fits?
Talk to our engineering team. We will help you map the right approach — whether you need a quick productivity upgrade or a full automation system.