Laboratory & QA

Automated QA laboratory with AMR-cobot compound robots, Instron testing machine integration, PLC-native WMS, and end-to-end sample traceability. Flagship project P23078.

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Full view of automated QA laboratory with MiR AMR, Universal Robots cobot, 70-position sample storage rack, and Instron testing stations

Motionwell’s flagship project P23078 delivers a fully integrated QA laboratory automation system. The core is a MiR AMR + Universal Robots cobot compound mobile robot that autonomously transports samples between a 70-position PLC-native storage rack and multiple Instron universal testing machines. The system handles tensile, compression, and flex testing with end-to-end traceability from sample pickup to test result filing.

This is not a concept or pilot. P23078 is a working system that replaces manual sample handling, eliminates test scheduling bottlenecks, and ensures every test result is named, timestamped, and filed according to controlled naming rules.

Universal Robots cobot loading test specimen into Instron universal testing machine with custom EOAT and safety guarding
UR cobot loading a test specimen into an Instron universal testing machine with custom EOAT and station safeguarding
Typical Applications
  • AMR + Cobot compound mobile robot (MiR + UR) for autonomous sample transport between storage and testing stations with vision-compensated docking
  • Multi-station Instron universal testing machine integration with auto zero reset, speed setting, start trigger, and bidirectional PLC communication via Ethernet/IP
  • 70-position sample rack storage (7 rows x 10 columns) with PLC-native lightweight WMS scheduling, slot tracking, and priority queue management
  • Automatic test result naming, network file upload, and complete audit trail with sample state tracking (queued, in-test, completed, failed)
Key Considerations
  • Compound precision: AMR docking accuracy + cobot reach + hand-eye vision compensation for reliable sample handoff every cycle
  • Data integrity with explicit sample states, controlled timestamps, and file naming rules that pass audit review
  • Safe collaborative operation with station-level safeguarding for mixed human-robot QA environments
  • Recovery logic: verified retries, operator prompt sequences, and safe-hold states that maintain traceability when things go wrong
Relevant Capabilities
  • MiR AMR fleet management with mission dispatch via REST API and automatic charging coordination
  • Universal Robots cobot with custom EOAT, gripper I/O control, and hand-eye vision calibration for sample pickup
  • Siemens S7-1500 PLC orchestration with OPC-UA, Ethernet/IP, and PROFINET multi-protocol communication
  • Instron / ZwickRoell / MTS instrument communication, test parameter setting, and result file management
PLC-native warehouse management system with 70-position sample rack and slot tracking display for QA laboratory automation
PLC-native lightweight WMS with 70-position rack, slot tracking, and priority-based test scheduling
Next step: Describe your QA bottleneck and test steps. We will propose a roadmap from semi-automated to fully automated laboratory workflows.

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